About Edge Breaking (Welded Sheet Metal parts)

Edge Breaking Standards

Model Examples Feature Example Standard Values
Light Edge Breaking Heavy Edge Breaking
  • ①External Corner
None
  • External Corners chamfered C1mm.
  • Corners less than 30° or greater than 170° are excluded.
  • External Corner Chamfering
  • ②Sheet surface Edges
  • Remove burrs and flash and break edges to approx. R0.1
  • Remove burrs and flash and break edges to R0.2 or larger (approx. R0.3)
  • ③Narrow Slit Area
No burrs or flash of 0.1mm or larger Finish burrs and flash and Break Edges to approx. R0.1
  • ④Narrow cutouts and small holes
No burrs or flash of 0.1mm or larger Finish burrs and flash and Break Edges to approx. R0.1

Edge Breaking Appearance

Light Edge Breaking Finish

  • There is a possibility of minor scratches on appearance surfaces from the double-sided deburring machine used to eliminate burrs.
  • The contact areas between plates that are not welded tend to be slightly more noticeable compared to parts without edge breaking (see photo on the left below).
  • In addition, areas without weld beads between fillet weld sections may have poor surface treatment adhesion (see photo on the right below).
  • Contact areas between plates that are not welded
  • Example: 304SS (2B), welded on the reverse side
  • Surface treatment on areas without weld beads between fillet weld sections
  • Example: Low Carbon Steel, Deep Orange RAL 2011 equiv. (94% Match)

Heavy Edge Breaking Finish

  • Sheet surface edges are broken to R0.2 or larger using a double-sided deburring machine, and external corners are chamfered to C1 by laser cutting.
  • Fine scratches may occur on sheet surfaces when Edge Breaking sheet surface edges.
Sheet Surface Edge
304SS(2B), Thickness 6.0mm
External Corner Chamfer
304SS(2B), Thickness 6.0mm

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