Hole Machining Specifications

For Inch Thickness Sheetmetal

  • Friction Drilled/Tapped Holes
  • -> Not Applicable for Inch Thickness Sheetmetal
  • Countersunk Holes
Metric standard (ISO10642)
  • *Will be manufactured so that the head section does not protrude when using hex-socket countersunk bolts (JIS-B1194).
  • The screw will be threaded through to check that it is the correct size.
Metric standard (ISO10642)
No.Nominal DiameterM3M4M5M6M8M10M12M14M16Example
1Countersink Diameter (D)(Min)5.547.539.4311.3415.2419.2223.1226.5229.01Example
(Max)6.728.9611.2013.4417.9222.4026.8830.8033.60
2Pilot Hole Diameter (d)(Min)2.873.834.835.837.799.7911.7413.7415.74
(Max)3.304.405.506.608.5410.6213.5015.5017.50
3Countersink Height (t)Reference Dimensions1.862.483.103.724.966.207.448.408.80
  • *Will be manufactured so that the head section does not protrude when using hex-socket countersunk bolts (JIS-B1194).
  • The screw will be threaded through to check that it is the correct size.
Imperial Standard (ASME B18.3)
No.Nominal Diameter#4#5#6#8#10#121/45/163/87/161/25/83/47/81Example
1Countersink Diameter (D)(Min)0.2180.2400.2630.3110.3590.4100.4800.6000.7200.7810.8721.1121.3551.6041.841Example
(Max)0.2550.2810.3070.3590.4110.4500.5310.6560.7810.8440.9381.1181.4381.6881.938
2Pilot Hole Diameter (d)(Min)0.10750.12020.13290.15850.18400.21020.24350.30530.36780.42940.49190.61630.74060.86470.9886
(Max)0.11200.12500.13800.16400.19000.21580.25000.31250.37500.43750.50000.62500.75000.87501.0000
3Countersink Height (t)Reference Dimensions0.0830.0900.0970.1120.1270.1350.1610.1980.2340.2340.2510.3240.3960.4680.540
  • *Will be manufactured so that the head section does not protrude when using hex-socket countersunk bolts (JIS-B1194).
  • The screw will be threaded through to check that it is the correct size.

For Metric Thickness Sheetmetal

Friction Drilled/Tapped Holes
No. Standard Part Standard Value Example
1 Flange thickness 1/2 of Sheet Thickness (reference value) Example
2 Flange height Equal to Sheet Thickness (reference value)
Countersunk Holes
No. Nominal Diameter M3 M4 M5 M6 M8 M10 M12 M14 M16 Example
1 Countersink Diameter (D) Standard Dimensions 6.3 8.3 10.4 12.5 16.5 20 24.5 28.5 32.5 Example
Maximum 6.9 9.6 11.1 13.3 17.8 22.4 26.5 30.5 34.5
2 Pilot Hole Diameter (d) Standard Dimensions 3.5 4.5 5.5 6.5 8.5 10.5 12.5 14.5 16.5
Maximum 4.3 6.4 8.0 9.9 13.8 14.2 14.5 16.5 18.5
3 Countersink Height (t) Reference Dimensions 1.5 2.0 2.5 2.9 3.8 5.1 6.0 7.0 8.0
  • *Will be manufactured so that the head section does not protrude when using hex-socket countersunk bolts (JIS-B1194).
  • The screw will be threaded through to check that it is the correct size.
Press-fit nut
No. Nominal diameter M3 M4 M5 M6 M8 M10 M12 Example
1 Width of two face 5.5 7.0 8.0 10.0 13.0 15.0 17.0
2 Hight of nut 2.1 2.3 3.1 4.1 4.6 6.1 7.1
  • *The values of press-fit nut are for reference only.
  • *The mounting angle (angle between one corner of the nut and the edge) of the nut (press-fit) is optional.
Weld (spot) nut
No. Nominal diameter M4 M5 M6 M8 M10 M12 Example
1 Width of two face 11.0 11.0 13.0 15.0 17.0 19.0
2 Hight of nut 4.2 4.2 5.2 6.7 8.2 9.8
  • *The values of weld (spot) nut are for reference only.
  • Nuts will be used equivalent to the values in the table above.
  • For weld (spot) nut, nuts with strength category 5 in accordance with JIS B1196:2010 are used.
  • *The mounting angle (angle between one corner of the nut and the edge) of the nut (spot weld) is optional.